If you’re creating custom T-shirts, choosing the right printing method isn’t just about quality—it’s about cost.
So which is cheaper: screen printing or heat press?
The short answer:
For large orders, screen printing is cheaper. For small runs, heat press may cost less—but with trade-offs.
In this article, we’ll compare both methods in terms of price, efficiency, and quality—and help you decide which is best for your project.
1. What Is Screen Printing?
Screen printing uses a mesh stencil to push ink directly onto the T-shirt. It’s ideal for:
- Bulk production
- Simple logos or bold graphics
- Long-term durability
At Guoya Company, we specialize in screen printing on 100% cotton T-shirts ranging from 180 to 300gsm, with vibrant, long-lasting results.
2. What Is Heat Press (Heat Transfer)?
Heat press printing uses heat and pressure to apply a pre-printed design (usually vinyl or transfer paper) onto the fabric.
It’s typically used for:
- Small-batch or one-off T-shirts
- Photo-based or full-color prints
- Personalized items like names/numbers
3. Cost Comparison: Screen Printing vs. Heat Press
Let’s break down cost by order size:
For Small Orders (1–20 shirts):
- Heat Press is often cheaper. No setup, faster to produce.
- Screen Printing may not be economical due to setup costs (screens, preparation time).
For Medium to Large Orders (50+ shirts):
- Screen Printing wins—the more you print, the lower your cost per shirt.
- Heat press becomes less efficient and more expensive at scale.
4. Hidden Costs to Watch Out For
| Category | Screen Printing | Heat Press |
|---|---|---|
| Setup Cost | ✅ Higher (screen creation) | ✅ Low or none |
| Cost Per Shirt | ✅ Lower with volume | ❌ Higher in bulk |
| Durability | ✅ Excellent (50+ washes) | ⚠️ Medium (15–30 washes) |
| Design Flexibility | ✅ Best for bold/simple graphics | ✅ Good for photos & personalization |
| Touch & Feel | ✅ Softer with water-based inks | ❌ May feel plasticky or stiff |
5. Quality & Longevity Comparison
Screen Printing Pros:
- Bright, bold, and durable designs
- Works best on 100% cotton
- Washes well (no peeling or cracking)
Heat Press Pros:
- Good for complex images or small runs
- Easier to produce custom names/numbers
- Slightly faster turnaround for 1–5 pieces
But… heat press prints often start to peel or fade after 15–30 washes, while screen printing can last 50+ washes with no problem—especially when done by professionals.
6. When Screen Printing Is the Better Deal
If you need:
- 50+ shirts
- High-quality, long-lasting prints
- Uniform graphics (logo, brand, merch)
Then screen printing is the better, cheaper, and more professional option.
That’s why at Guoya, most of our clients—fashion brands, event organizers, merch sellers—choose screen printing for:
- 🧵 Consistent quality
- 💰 Better unit pricing
- ⏱️ Fast production: 3-day proofing + 5-day delivery
- 👕 Premium shirts in 26 colors, S to 6XL
- 🎁 Free design support & samples to help you get started
Summary
So, is it cheaper to screen print or use heat press?
👉 For bulk orders: Screen printing is cheaper, more durable, and more professional.
👉 For small, personalized jobs: Heat press can be more cost-effective—but comes with quality trade-offs.
At Guoya Company, we help you choose the method that fits your project best—while delivering quality that lasts.
📩 Contact us today for a quote or free sample.
