Choosing the right printing method for bulk T-shirt orders can make or break your project. Whether you’re creating uniforms, promotional giveaways, retail merchandise, or event apparel, the method you choose affects everything—from print quality to cost and delivery time.
In this guide, we’ll compare the most common printing techniques and explain why screen printing remains the top choice for bulk T-shirt production—especially when working with a trusted supplier like Guoya Company.
1. Screen Printing – The Industry Standard for Bulk Orders
Screen printing uses mesh screens to apply ink directly to fabric. Each color requires a separate screen, making it ideal for designs with solid colors and high volume.
✅ Pros:
- Extremely cost-effective for bulk runs
- Durable and long-lasting prints
- Vibrant, bold colors on cotton fabrics
- Works perfectly with 100% cotton T-shirts
⚠️ Considerations:
- Not ideal for full-color photos or complex gradients
- Initial setup takes time due to screen preparation
At Guoya, we specialize in bulk screen printing on 100% cotton T-shirts, ranging from 180 to 300gsm, ensuring professional results with every order.
2. Heat Transfer – Better for Small Runs or Photos
Heat transfer involves printing a design on special film or vinyl and transferring it to fabric using heat and pressure.
✅ Pros:
- Great for small batches and sample production
- Works well for full-color images or complex artwork
⚠️ Limitations:
- Not as durable—may crack or peel over time
- Higher cost per unit for bulk orders
- Less breathable, especially on large prints
While heat transfer has its place, it’s not recommended for high-volume production due to durability and cost concerns.
3. DTG (Direct-to-Garment) – Best for Complex Designs in Low Volume
DTG uses inkjet technology to print directly onto the fabric, allowing for detailed, photographic designs.
✅ Pros:
- Full-color, highly detailed prints
- No minimum order quantity
- Easy digital setup
⚠️ Limitations:
- Slower production speed—not ideal for bulk
- Less vibrant on dark fabrics
- Best results only on 100% cotton
DTG is excellent for boutique brands or custom one-offs, but for bulk efficiency, screen printing wins.
4. Sublimation – Only for Polyester Fabrics
Sublimation printing uses heat to embed dye into synthetic fabrics.
✅ Pros:
- All-over printing capability
- Long-lasting and fade-resistant on polyester
⚠️ Limitations:
- Only works on polyester or poly blends
- Not compatible with cotton
- Limited to specific fabric colors (mostly white)
If you’re printing on 100% cotton, sublimation is not an option.
Comparison Table: Best Methods for Bulk T-Shirt Printing
| Printing Method | Best For | Cost Efficiency | Durability | Speed for Bulk |
|---|---|---|---|---|
| Screen Printing | ✅ Bulk, solid designs | ✅ Excellent | ✅ High | ✅ Fast |
| Heat Transfer | Small runs, photos | ❌ High per unit | ⚠️ Medium | ⚠️ Slower |
| DTG | One-offs, detailed images | ❌ Not for bulk | ⚠️ Medium | ❌ Slow |
| Sublimation | Polyester only | ❌ Niche use | ✅ Good | ✅ Fast (but fabric limited) |
Why Guoya Recommends Screen Printing for Bulk Projects
If you’re planning to order hundreds or thousands of T-shirts, screen printing is hands-down the best method.
Here’s why our clients trust Guoya Company for their bulk T-shirt printing needs:
- 👕 100% cotton T-shirts in 180–300gsm fabric weight
- 🎨 26 colors to match your brand or event
- 📏 Sizes from S to 6XL for complete customer coverage
- 🎁 Free samples so you can test before production
- 🎨 Free design services to prep your files for print
- ⏱️ 3-day proofing and 5-day fast delivery
Whether you’re launching a product, outfitting a team, or stocking a store, we’ve got your bulk order covered—fast, affordably, and with guaranteed quality.
Summary
When it comes to bulk T-shirt printing, screen printing remains the most efficient, cost-effective, and durable method—especially when paired with high-quality 100% cotton shirts.
With Guoya’s expert service, large inventory, and fast production, your next T-shirt order will be smooth from start to finish.
📩 Get in touch to request a free quote or sample!
